Flexible Circuits are
a rapidly growing application of printed wiring technology.
Flexible circuits are most commonly used for connections to
moveable objects like printer heads. However, many
applications do not require the multiple flex capability of these
expensive devices.
Eddy Electronics
offers flexible circuits as both the high performance product on
laminates such as Kapton, or lower cost flex circuits, ideal for
prototypes on less expensive laminates. The choice of
laminates is growing with the number of applications that require
flex.
Very often, a flex
circuit is specified to replace wiring or cables which would
require more space. Flex circuits also offer design options,
and when coupled with multilayer processes, impedance can be
controlled and components can be located anywhere a designer
wishes.
In large or complex
systems involving multiple printed circuits, the whole system can
be designed as one panel with individual boards connected through
flexible segments. This is refered to as flex-rigid
technology. In this kind of application, the whole product
may be folded up and installed with a minimum of confusion or
interferance. This has been employed in the newest night
vision equipment and the Mars-Probe lander.
The two types of flexible
circuit here are actually very different. The brown coloured
one is a more common multiple flex type. Reliable but expensive.
The green one is for a consumer product in which it had to flex
only for installation and involves flexible soldermask as well as
laminate. This was less expensive, however, some of the
materials' properties require some compromise in temperature
resistance and multiple flexibility.